Reactor Inspection and Test Plan

This content provides you a sample reactor inspection and test plan. You need to add/modify this reactor ITP to meet your PO requirements. You are recommended to review pressure vessel ITP article and download the pressure vessel ITP and generate your ITP to meet your specifications.

Reactor Inspection and Test Plan Task	Vendor	TPI Inspection	Client
Reactor Pre-inspection meeting, when specified by Purchaser/Owner	H	H	H
Reactor Mill test reports including impact test and non-destructive test, when specified	H	W/R	R
Reactor Material identification and markings	H	W/R	R
Reactor WPS/PQR, Welders qualifications (records or welder's list)(Note: If welder's ability is judged as doubtful, a new qualification(WQT) test will be required)	H	R	R
Reactor Weld preparation and fit-up, back chip inspection	H	S	R
Reactor Execution of major repairs, when issued NC	H	H	R
Reactor Visual and dimensional inspection prior to heat treatment, when applicable	H	W	R
Reactor Heat treatment record review, when applicable	H	W/R	R
Reactor Alloy verification, when specified	H	S	R
Reactor Ferrite check for weld, when specified	H	S	R
Reactor Non-destructive testing (RT, UT, MT, PT when applicable)	H	S	R
Reactor Review of radiographs, when applicable	H	W	R
Reactor Refractory anchor and lining inspection, when specified	H	S	R
Reactor Production weld test, when require	H	S	R
Reactor Hardness measurements in final condition, when specified	H	S/R	R
Reactor Visual and dimensional inspection during fabrication	H	S	R
Reactor Reinforcing pad air-soap test	H	S/R	R
Reactor Leak test for sleeve type nozzle, when applicable	H	W	R
Reactor Hydrostatic test	H	H	R
Reactor Installation of internals, when applicable	H	W	R
Reactor Other Job Requirement Inspection Record (when specified)	H	W	R
Reactor Surface preparation prior to painting, coating, lining	H	W	R
Reactor Complete draining and nitrogen filling or desiccant or volatile corrosion inhibitor treatment check	H	W	R
Reactor Final visual inspection (including Painting (color & thickness), coating, preservation, lining, picking, nameplate, tagging, marking, and Aux items like spare parts, bolts, etc.)	H	H	R
Reactor Documentation review prior to release at local shop(Final activity of Technical Inspection)	H	H	R
Reactor Pre-shipment Inspection	H	H	R

Reactor Inspection and Test Plan Points

H: Hold Point implies that relevant production activities shall not proceed until the continuation of work is permitted by Purchaser. (Notification req'd)

W: Witness point implies that Purchaser intends to witness the designated inspection feature. If Purchaser decides not to witness the relevant feature, production can proceed without permission of Purchaser. (Notification req'd)

S: Witness, but spot check basis. Initial operation will be witness point and subsequent operation will be witnessed at discretion of Purchaser considering the results of previous inspection. (Random Inspection : Notification not req'd)

R: Review inspection & test records (Notification not req'd)

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